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Forums > Conversion Parts and Accessories > Injector Line Heaters
 
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danalinscott
Moderator
Registered: 05/30/06
Posts: 720

    06/11/06 at 05:45 PM
Reply with quote#1

Injector line heaters are a relatively new concept in heating Vegoil
(VO) for better combustion and slight increase in fuel economy and power.

The main goal of most of the components in a VO conversion is to raise
the temperature of the VO prior to injection in the combustion chamber
in order to lower the viscosity of the VO to as close as possibly
equal the viscosity of diesel fuel. Depending on the variety of oil
this occurs at a temperature range of 200°F to 320°F.

Injector line heaters specifically heat the fuel supply lines that run from the IP  to each injector in traditional diesel engines. Recent newer diesel
engine designs have eliminated injector lines to various degrees so
injector line heaters may be of limited usefulness in these. But in
diesel engines with exposed injector lines there exists the
opportunity to add heat to the VO in a range not possible with heat
sources located in the fuel flow prior to the Injector Pump (IP).

The first commercially available injector line heaters were simply  Ni-Chrome wires covered with a fiberglass insulative tube and secured to the injector
lines with high temp aluminum or silicone tapes.

More sophisticated and efficient line heaters are currently being fitted to large truck fleets which have converted to VO. These are available in limited quantities to the public as well. These are engineered to be installed immediately next to the injectors for maximum efficiency and have a high temp adhesive to ensure the best possible heat exchange to the fuel in the injector lines. They also have a insulative and reflective covering on their exterior which helps direct heat to the injector lines and limit heat loss to the surrounding air. A layer of high temp silicone tape acts as additional insulation and on the most sophisticated installations PTFE or silicone high temp insulative sheaths are installed over the injector line heaters as well.
 
Both designs work on the same principal of transferring the heat
generated by electrical resistance to the metal fuel supply lines via
conduction. This heat is then transferred to the VO fuel passing
through the injector lines on its' way to the injectors.

The basic wiring harness for hooking up ILHs looks like:

You can purchase a ready made ILH wiring harness HERE.

For a link to injector line heater manufacturers go HERE.


A forum with some discussion on injector line heaters is at:
 
The injector line heaters I use exclusively are available from:
http://lineheaterspecialists.netfirms.com/

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Dana danalinscott@yahoo.com
nightdrive
Registered: 12/07/07
Posts: 1

    12/07/07 at 10:10 PM
Reply with quote#2

Are there any long term problems with hooking the heaters to the ignition key and heating the diesel? I have read that hot diesel looses its lubrication and will damage  an IP over time, but what about the cylinders?

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1990 mitsubishi delica 4wd van
danalinscott
Moderator
Registered: 05/30/06
Posts: 720

    12/10/07 at 04:44 PM
Reply with quote#3

Quote:
Are there any long term problems with hooking the heaters to the ignition key and heating the diesel? I have read that hot diesel looses its lubrication and will damage  an IP over time, but what about the cylinders?


I don't think that heating diesel fuel after it has passed the IP will create lubricity problems. But I also don't think that you want to hook the line heaters directly to the ignition. Most manual switches are not rated for the current that line heaters will draw. This means that a relay has to be activated by any switch you use. I suggest hooking in a switch to the relay circuit and hooking THAT to a wire that is only hot when the ignition is turned on . The wiring harnesses I use for hooking up ILHs have a switch that lights up when the line heaters are turned on.

If you want more info on these wiring harnesses it is HERE.

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Dana danalinscott@yahoo.com
Swany
Registered: 11/13/07
Posts: 12

    05/31/08 at 09:23 PM
Reply with quote#4

Dana, 

On your ILH wiring harness, there is another lead coming off the relay that is unused.  Is that another send, and is it "on" when the lead powering the ilh's is on?

The reason I ask is that i'm thinking of powering my fuel selector solenoid off it to eliminate 1 dash switch.  I also like the idea of turning off the ilh's simultaneously to switching back to petro diesel.

Thanks,

dave swanson



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Swany

99 Jetta TDI, Linscott hotrod, hoh, fphe, jacketed filter, inline heaters. Coolant plumbed in series with parallel loops for fphe and rest of rig.
danalinscott
Moderator
Registered: 05/30/06
Posts: 720

    06/01/08 at 01:49 PM
Reply with quote#5

Quote:

On your ILH wiring harness, there is another lead coming off the relay that is unused.  Is that another send, and is it "on" when the lead powering the ilh's is on?

 


Actually the unused lead is on when the other lead is off.

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Dana danalinscott@yahoo.com
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